# Staff Process Engineer at VULCAN ELEMENTS

- Company: VULCAN ELEMENTS
- What the company does: Manufacturing rare earth magnets for a secure, resilient future. Backed by Space Capital.
- Company website: https://vulcanelements.com
- Type: Startups
- Level: Senior
- Location: Research Triangle Park, NC
- Work setup: On-site
- Posted: 2026-09-01
- Apply by: 2026-10-16
- Apply: https://job-boards.greenhouse.io/vulcanelements/jobs/5406284008
- Page: https://www.1752.vc/careers/jobs/vulcan-elements-staff-process-engineer/

## About the role

As a Staff Process Engineer, you will serve as a technical leader responsible for developing, commissioning, qualifying, and scaling complex manufacturing processes from pilot-scale development into stable, repeatable high-volume production. This is a highly hands-on role.

## What they're looking for

- Develop equipment recipes, process parameters, operating windows, and production standards
- Design and execute DoEs, analyze main effects/interactions, ANOVA, regression, and optimize critical process parameters
- Support FAT/SAT, equipment startup, engineering trials, qualification runs, and production ramp
- Perform Cp/Cpk, Pp/Ppk, SPC, control-chart, and process stability analysis
- Lead MSA and Gage R&R studies to verify measurement repeatability and reproducibility
- Develop and own Process Flows, PFMEA, Control Plans, BOP, Process Sheets, SOPs, Work Instructions, and Reaction Plans

Tags: Commercial Manufacturing