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Thermal Manufacturing Engineer

Etched · San Jose · On-site

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About Etched

Co-designed chips, racks, and software to push the pareto frontier to best-in-class throughput and interactivity. Backed by Kleiner Perkins and Sequoia.

About the role

We are seeking a Thermal Manufacturing Engineer to own the development, qualification, and scaling of thermal management manufacturing processes for Etched's silicon-to-system products. This role is focused on liquid cooling systems—primarily cold plates—and the manufacturing processes required to bring them from prototype to high-volume production.

What they're looking for

  • 7+ years of experience in manufacturing engineering, process engineering, or thermal systems manufacturing, with direct hands-on experience producing liquid cold plates or heat exchangers
  • Demonstrated expertise in two or more of the following cold plate fabrication processes: skiving, vacuum brazing, friction stir welding, diffusion bonding, gun drilling, or extrusion-based channel formation
  • Strong understanding of aluminum and copper alloy properties, braze alloy selection, and metallurgical failure modes relevant to thermal hardware
  • Experience qualifying cold plate manufacturers and running process capability studies (Cpk, GR&R) for leak rate, flatness, pressure drop, and thermal resistance
  • Hands-on experience with cold plate inspection and test methods: helium leak testing, hydrostatic pressure testing, flow/pressure-drop characterization, flatness measurement
  • Experience with DFM/DFY reviews for cold plate and liquid cooling system designs
More about this role

Etched is building hardware for frontier intelligence. We co-design chips, racks, software, and manufacturing to deliver best-in-class throughput and latency across both prefill and decode workloads. Our first products are heavily focused on inference . Backed by hundreds of millions from top-tier investors and staffed by leading engineers, Etched is redefining the infrastructure layer for the fastest growing industry in history.

We are seeking a Thermal Manufacturing Engineer to own the development, qualification, and scaling of thermal management manufacturing processes for Etched's silicon-to-system products. This role is focused on liquid cooling systems—primarily cold plates—and the manufacturing processes required to bring them from prototype to high-volume production.

You will be the technical authority on cold plate fabrication methods including skiving, brazing, friction stir welding, diffusion bonding, and related processes. You'll work hands-on with contract manufacturing partners and internal hardware, thermal, and systems teams to ensure our liquid cooling solutions meet the demanding performance, quality, and reliability requirements of frontier AI...

Read the full posting on Etched's site ↗

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