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Staff Additive Manufacturing Engineer

Velo3D · Fremont, CA · On-site

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About Velo3D

Design, print and produce critical metal parts with Velo3D. Backed by Bessemer.

About the role

Velo, Velo3D, Sapphire and Intelligent Fusion are registered trademarks of Velo3D, Inc. Without Compromise, Flow, Flow Developer, and Assure are trademarks of Velo3D, Inc.

What they're looking for

  • U.S. Citizenship required due to the nature of government contract work and associated security requirements
  • 12+ years of hands-on experience in metal additive manufacturing, advanced manufacturing, production engineering, or related technical fields
  • Bachelor’s or Master’s degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or a related technical discipline
  • Deep technical expertise in metal additive manufacturing processes, including production-scale powder bed fusion and downstream manufacturing operations
  • Strong understanding of GD&T, dimensional inspection methods, scan-based metrology, and translating measurement data into process improvements and compensation strategies
  • Demonstrated experience leading complex continuous improvement initiatives in a production environment, including problem definition, experimentation, data analysis, implementation, and standardization
More about this role
  • Provide technical leadership for end-to-end additive manufacturing execution, from build completion through final shipment, ensuring complex customer hardware meets quality, dimensional, and delivery requirements.
  • Establish and improve production strategies for metal additive manufacturing workflows, including post-processing, heat treatment, depowdering, EDM, scaling, and inspection processes.
  • Serve as a recognized technical authority for additive manufacturing process development, troubleshooting, and optimization across production programs.
  • Lead advanced post-build quality assessments by evaluating printed hardware, reviewing process data, identifying risks, and driving corrective actions to improve first-pass yield and process capability.
  • Develop and optimize post-processing strategies, including furnace thermal cycles (stress relief, Sol-Age), Solukon depowdering processes, and wire EDM operations.
  • Own the technical strategy for wire EDM processing of additive builds by developing advanced cutting approaches based on geometry, material behavior, surface area, and production requirements. Lead structured experimentation to establish capability and drive continuous...

Read the full posting on Velo3D's site ↗

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